Engineering Projects
Work Skeg Product Development

Hydrogen Reformer System

A modular reactor system converting LPG and water into hydrogen through high-temperature catalysis, used to generate electricity via a fuel cell.

Hydrogen Reformer Tubes Hydrogen Reformer System Fuel Cell
Control Code System Diagram

About the Project

A modular reactor system that converts LPG and water into hydrogen through high-temperature catalysis. The hydrogen is used to generate electricity via a fuel cell.

The project involved reactor design, selecting high-temperature metals and seals, specifying sensors, creating automation and control systems, and performing thermodynamic, fluid mechanic, and fatigue analyses. Specific client details remain confidential.

// What I Did

  • Detailed reactor design and CAD modelling
  • CFD simulations and thermodynamic analysis
  • Component and sensor specification
  • Fatigue, compression, and sealing calculations
  • Automation and PLC control (BECKHOFF TwinCAT)
  • Assembly, leak testing, welding and commissioning
  • Design for manufacturability
  • Project management and client liaison